Service

Recommended service intervals (according to manufacturer)

Manufacturer Service intervals (sport use)
WP  Every 12 operating hours
KYB Every 12 - 14 operating hours
oHLINS Every 10 operating hours

 

 

FORK WORK  
Disassembly of the two fork tubes together with dust caps and oil seals fork-work-1
Measurement of the inner diameter of the outer tube fork-work-2
Measurement of the outer diameter of the inner tube fork-work-3
Measurement of the stroke of the inner tube fork-work-4
Measuring the outer diameter of the fork piston rod fork-work-5
Measuring the stroke of the fork piston rod fork-work-6
Polishing the piston surface fork-work-7
Polishing the fork inner tubes fork-work-8
Checking the shim surface (flatness) fork-work-9
Checking the sliding bushes fork-work-10
Guide and seal unit of the fork piston rod fork-work-11
Measuring the spring length fork-work-12
Fitting the oil seals fork-work-13
Driving the oil seals into the outer tube fork-work-14
Nitrogen filling (WP SXS) fork-work-15

 

SUSPENSION STRUT WORK  
Measuring the inside diameter of the shock absorber housing shock-absorber-works-1
Measuring the outer diameter of the shock absorber piston rod shock-absorber-works-2
Measuring the stroke of the shock absorber piston rod shock-absorber-works-3
Guide and seal unit of the shock absorber shock-absorber-works-4
Polishing the piston surface shock-absorber-works-5
Checking the shim surface shock-absorber-works-6
Checking the piston and O-rings shock-absorber-works-7
Filling the expansion tank with nitrogen (usually 10 bar) shock-absorber-works-8